Acid Dew-Point Corrosion

Langteng – Low – Temperature Flue Gas Waste Heat Recovery Systems Manufacturer
WHAT IS ACID DEW-POINT CORROSION?

When Heat Recovery Meets Corrosion

As flue gas cools, sulfur compounds within the gas begin to condense into highly corrosive acidic liquids. Once the gas temperature falls below the acid dew point, heat transfer surfaces become exposed to acidic condensate.

HOW IT OCCURS

The Corrosion Mechanism

Langteng – Low – Temperature Flue Gas Waste Heat Recovery Systems Manufacturer
WHY IT MATTERS

The Challenge for Heat Recovery Systems

To recover more thermal energy, exhaust temperatures must be lowered.

  • Lower Temperature

    Langteng – Low – Temperature Flue Gas Waste Heat Recovery Systems Manufacturer
  • Higher Condensation Risk

    Langteng – Low – Temperature Flue Gas Waste Heat Recovery Systems Manufacturer
  • More Corrosion

    Langteng – Low – Temperature Flue Gas Waste Heat Recovery Systems Manufacturer
  • Reduced Equipment Life

This is the dilemma faced by conventional metallic heat exchangers.

THE IMPACT ON OPERATIONS

  • Langteng – Low – Temperature Flue Gas Waste Heat Recovery Systems Manufacturer

    Premature Equipment Failure

    Corrosion reduces component life.

  • Langteng – Low – Temperature Flue Gas Waste Heat Recovery Systems Manufacturer

    Increased Maintenance Costs

    Frequent repairs and replacement.

  • Langteng – Low – Temperature Flue Gas Waste Heat Recovery Systems Manufacturer

    Unplanned Shutdowns

    Reduced operational availability.

  • Langteng – Low – Temperature Flue Gas Waste Heat Recovery Systems Manufacturer

    Limited Heat Recovery

    Higher exhaust temperature cannot be reduced to avoid corrosion.

THE ENGINEERING SOLUTION

Langteng – Low – Temperature Flue Gas Waste Heat Recovery Systems Manufacturer

ENABLING DEEP HEAT RECOVERY

Corrosion Protection Creates New Opportunities

By protecting heat transfer surfaces from acidic condensate, facilities can safely recover additional thermal energy from low-temperature flue gas streams:


  • ● Lower Exhaust Temperatures
  • ● More Energy Recovery
  • ● Longer Equipment Life
  • ● Improved Lifecycle Economics
Langteng – Low – Temperature Flue Gas Waste Heat Recovery Systems Manufacturer
TECHNOLOGY IN PRACTICE

Products designed to address corrosion:

  • Langteng – Low – Temperature Flue Gas Waste Heat Recovery Systems Manufacturer

    Fluoroplastic Steel Economizers

    Deep Heat Recovery

  • Langteng – Low – Temperature Flue Gas Waste Heat Recovery Systems Manufacturer

    Fluoroplastic Steel Air Preheaters

    Condensation Recovery

  • Langteng – Low – Temperature Flue Gas Waste Heat Recovery Systems Manufacturer

    Fluoroplastic Steel Condensers

    Combuation Optimization

  • Langteng – Low – Temperature Flue Gas Waste Heat Recovery Systems Manufacturer

    Fluoroplastic Steel Steam Heaters

    Industrial Heating

Looking to Recover More Energy Without Increasing Corrosion Risk?

Discuss your operating temperatures, sulfur content, and recovery objectives with our engineering team.

Request Engineering Consultation